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eKanban Material Request Management

Production Line Material Level Monitoring and Supply Demand Management

About Solution

eKanban Material Request Management brief information about our solution

  • Do you want to optimize your automotive parts production factory and eliminate waste?
  • Do you want to ensure that your production and assembly lines have enough raw materials and unfinished parts to operate smoothly and efficiently?
  • Do you want to align your factory with the principles of Lean Manufacturing and World Class Manufacturing?
  • If you answered yes to any of these questions, then you need our innovative product that tracks the material levels in your production lines and alerts your warehouse and internal logistics teams to replenish them in time.
  • Our product consists of wireless IOT sensors and asset tracking tags that use mesh networking technology to communicate with each other and our software platform.
  • You don't need any additional networking infrastructure or data and power cables. Our sensors and tags run on batteries and can be easily installed and deployed.
  • Our software monitors the events and reports the operational efficiency of your internal parts logistics. It generates warnings and alarms in case of delays or shortages. It also produces operational utilization and efficiency reports that help you improve your performance and quality.
  • With our product, you can achieve higher productivity, lower costs, better quality, and greater customer satisfaction. You can also comply with the standards and requirements of Lean Manufacturing and World Class Manufacturing initiatives.
  • Don't miss this opportunity to transform your automotive parts production factory with our cutting-edge product. Contact us today to get a free demo and a quote.
eKanban Material Request Management

Solution Scope

Area Addressing and Mapping

Production and stock areas are defined and addressed in the Sense4 Operations Application Package.

Material Tracking and Level Monitoring

Material handling trolleys and material bins are tagged with Sense4 Wireless IOT Tags. Material quantities are monitored by level sensors.

The locations of the Cart or Supply Bins are tracked and visualized in the facility's Digital Twin View.

Warehouse Work Order Automation

In case the material level in the production area decreases, a material preparation work order is created automatically. Relevant people are informed and synchronization with ERP is provided.

Warehouse Work Order Status Tracking

Warehouse product preparation process is followed and recorded.

The arrival of the materials to the production area is automatically detected and recorded.

ERP Material Movement Automation

ERP stock updates are performed automatically with material movements in the field.

Reporting and Analysis

The data collected in detail allows the operations team to monitor and analyze the process through intuitive analytical reports.

Production and Stock Areas are covered by SENSE4 Wireless IOT equipment.

  • Tags track the location of materials and personnel.
  • Sensors provide information on material level and machine status.
  • Anchors mark location and create coverage in wireless communication.
  • Gateways connect the wireless IOT network to information system servers.
  • Lean and stable IOT Network independent from company WiFi network.
  • Easy and fast installation with battery-powered long-life IOT devices.
  • Effective production.
  • Get fast results.
Envanter Takip
tag

Inventory Tag

Battery operated, long lasting inventory tags. For detailed information about inventory tags, you can check our related page.
Details
Anchor

Anchor

Battery or electric powered, long-lasting coverage extender. For detailed information about Anchor, please see our related page.
Details
Gateway

Gateway

It acts as a communication bridge between Tag and Sensors and monitoring operation applications. For detailed information about Gateway, you can check our related page.
Details
eKanban Material Request Management

Tag / Sensor Layout

eKanban Malzeme Takibi Tag Sensor Semasi en 1
Anchor

Anchor

Battery or electric powered, long-lasting coverage extender. For detailed information about Anchor, please see our related page.
Details
Anchor

Anchor

Battery or electric powered, long-lasting coverage extender. For detailed information about Anchor, please see our related page.
Details
Anchor

Anchor

Battery or electric powered, long-lasting coverage extender. For detailed information about Anchor, please see our related page.
Details
Anchor

Anchor

Battery or electric powered, long-lasting coverage extender. For detailed information about Anchor, please see our related page.
Details
Anchor

Location Anchor

Battery or electric powered, long-lasting coverage extender. For detailed information about Anchor, please see our related page.
Details
Anchor

Location Anchor

Battery or electric powered, long-lasting coverage extender. For detailed information about Anchor, please see our related page.
Details
Anchor

Location Anchor

Battery or electric powered, long-lasting coverage extender. For detailed information about Anchor, please see our related page.
Details
tag

Inventory Tag

Battery operated, long lasting inventory tags. For detailed information about inventory tags, you can check our related page.
Details
tag

Inventory Tag

Battery operated, long lasting inventory tags. For detailed information about inventory tags, you can check our related page.
Details
tag

Inventory Tag

Battery operated, long lasting inventory tags. For detailed information about inventory tags, you can check our related page.
Details
tag

Inventory Tag

Battery operated, long lasting inventory tags. For detailed information about inventory tags, you can check our related page.
Details
tag

Inventory Tag

Battery operated, long lasting inventory tags. For detailed information about inventory tags, you can check our related page.
Details
tag

Inventory Tag

Battery operated, long lasting inventory tags. For detailed information about inventory tags, you can check our related page.
Details
Machine Area

Sensor & Process

Scenario 1

  • The machine area is marked with Anchor.
  • Level sensor measures the product level inside the bins
  • When the level reaches the critical level, a warning message is sent to the material supply team.
  • After the warning, full and empty bin transactions are monitored.
Makine Alani – Sensor ve Isleyis – Senaryo 1 en
Anchor

Location Anchor

For detailed information about the battery or electric powered, long-lasting Anchor, please visit our related page.
Details
Mesafe Sensoru

Level Sensor

Battery operated, long life level sensor. For detailed information about sensors, please see our related page.
Details
tag

Inventory Tag

Battery operated, long lasting inventory tags. For detailed information about inventory tags, you can check our related page.
Details
Mesafe Sensoru

Seviye Sensörü

Battery operated, long life level sensor. For detailed information about sensors, please see our related page.
Details
Mesafe Sensoru

Seviye Sensörü

Battery operated, long life level sensor. For detailed information about sensors, please see our related page.
Details
Mesafe Sensoru

Seviye Sensörü

Battery operated, long life level sensor. For detailed information about sensors, please see our related page.
Details

Scenario 2

  • The machine area is marked with Anchor.
  • The location information is automatically updated when the Material Bin/Cart enters the “to be processed” field.
  • When the Bin moved to the “processed product” area, the Bin location information is updated and a warning is sent to the logistics department.
  • After the warning, full and empty Bin/Cart movements are monitored.
Makine Alani – Sensor ve Isleyis – Senaryo 2 en 1
Anchor

Location Anchor Finished Product

Pille veya elektrikle çalışan, uzun ömürlü kapsama alanı genişletici. Anchor hakkında detaylı bilgi edinmek için ilgili sayfamızı inceleyebilirsiniz.
Details
Anchor

Location Anchor Product to Process

Battery or electric powered, long-lasting coverage extender. For detailed information about Anchor, please see our related page.
Details
Mesafe Sensoru

Level Sensor

Battery operated, long life level sensor. For detailed information about sensors, please see our related page.
Details
Contact Us

Please contact us for any question and request

We will be glad to share our experience and solve your problems.

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