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About Solution
Compass Industry IOT – Machine Monitoring and Productivity Analysis brief information about our solution
- Compass Industry IOT is a smart solution that offers you this possibility.
- Compass Industry IOT works with simple IOT sensors that you can easily integrate into your existing machines.
- These sensors are wireless and battery powered so you don't need to make any changes to your machine setups.
- The sensors continuously monitor the working status, malfunctions and production quantities of your machines and provide you with reports via a web-based interface.
- Thus, you can instantly monitor your production process, quickly identify problems and make necessary improvements.
- Compass Industry IOT is a solution that facilitates traceability and OEE calculation in production, increasing efficiency and profitability.
Make your machine park traceable.
Step into Industry 4.0
Effective traceability solutions for production environments
- Easy, fast and effective
- Adaptable to all kinds of machines and workbenches
- Can be commissioned within hours
- Monitor machine efficiency, uptime, production quantities 24/7
- Follow the change. Compare.
Compass Industry IOT – Machine Monitoring and Productivity Analysis
Retro Fit
- Dry contact detection
- On/off detection (AC-DC)
- Vibration and acceleration detection
- Motion detection
- Temperature and humidity measurement
- Energy consumption measurement
Machine & Workstation production and productivity analysis
- Uptime monitoring
- Counting the number of production
- Efficiency analysis - OEE
- Downtimes and Reasons
- Work Order and Produced Product
- Scrap and its Causes
- Mold Used and Aging
- Operator
- Temperature
- Moisture
- CO2
- Energy
Compass Industry IOT – Machine Monitoring and Productivity Analysis
Broad Industry Relevance
Compass Industry IOT – Machine Monitoring and Productivity Analysis
Gains and Benefits
Compass Industry IOT – Machine Monitoring and Productivity Analysis
OEE Analysis
Machine Availability, Performance and Quality Data Collection and OEE Calculation
Performance Analysis
Analysis of Availability, Operation and Malfunction Performance of Machines in Time Axis
Machine Event Chart – Gantt Analysis
Reasons for downtime. Planned or Unplanned downtimes and their reasons.
Machine Event Schedule – Product
Production performance by product
Machine Event Schedule – Data List
Detailed list of events occurring on the machine
Machine Work Order Information, Production and Scrap Quantities
Short Downtimes and Losses Caused
Non-fault micro-stops and the efficiency losses they cause
Short Downtimes and Losses Caused
Machine based micro stop losses
Machine Work Order Information, Production and Scrap Quantities
Work order and product based production performance analysis.
Machine Work Order Information, Production and Scrap Quantities
Workstation based productions. Drill-down to production performance screen with one click.
Downtime Analysis
Analysis of reasons for downtime on the basis of number and time
Scrap Analysis
Analysis of the most repeated causes of scraps
Mold Management and Mold Maintenance Records
Mold lifetimes and maintenance needs are monitored.
